Fiber-To-The-Home Wire Manufacturing Line – Advanced Production System
Have you realized that up-to-date fiber optic wire networks function at velocities of up to 190 m/min? This astonishing productivity results from advanced manufacturing solutions engineered for high-speed production.
These configurations are developed to handle diverse cable types, such as connection cables and compact buffered wires. The streamlined form factor, commonly less than twenty-six meters, makes them ideal for contemporary plants.
Seamless coupling with intelligent production networks guarantees smooth operations. Through MES/ERP connectivity, these SZ stranding line assembly lines provide peerless accuracy and productivity. This makes them a top choice for enterprises seeking to lead in the fiber optic industry.
Overview of the FTTH Manufacturing Line
Efficient fabrication processes are key to meeting the growing need for steadfast connections. These configurations are designed to create premium light-transmitting wires that power today’s connectivity grids. Utilizing sophisticated techniques, they guarantee precision and rapidity in each phase of the manufacturing process.
What is an FTTH Cable Production Line?
This fiber-to-the-home production system constitutes a consolidated process for fabricating home fiber drop cables. They include bare fibers secured with steel or FRP, merging with safeguard coverings. The result is a robust and effective system for rapid broadband links.
The system is compatible with various compounds, such as PVC, LSZH, and PE plastics. This versatility confirms it can meet diverse industry needs. Furthermore, the quad-head fiber payout mechanism provides accurate strain regulation, keeping accuracy within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our machinery excels for its precision and efficiency. Here’s why it’s a top choice:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. This makes it the perfect choice for companies striving to lead in the optical cable sector.
Core Attributes of Our FTTH Cable Fabrication Line
State-of-the-art fabrication lines are reshaping the process by which fiber optic cables are produced. Our advanced equipment merges precision, efficiency, and cutting-edge technology to yield superior outputs. Here are the key characteristics establishing our system’s industry-leading status.
Precision Extruder and Adjustment Head
Fundamental to our operation is a specialized 50mm extruder engineered for exact substance allocation. It secures uniform excellence in all cables manufactured. The free adjustment head allows for seamless customization, suiting assorted compounds like PVC, LSZH, and PE resins.
With OMRON temperature control, the system ensures temperature exactness to ±1°C. This precision fosters peak functionality while curtailing excess, making it a cost-effective solution for manufacturers.
Automated Fiber Dispensing with Strain Management
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Automated Take-Up and Line-Receiving System
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, saving time and reducing labor costs.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
Cutting-edge Innovations Driving Our Manufacturing
Cutting-edge technology is reshaping the fiber optic manufacturing process. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
Worldwide Industrial PC and PLC Integration System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. It facilitates uninterrupted functioning with instant oversight. It permits meticulous modifications, which improve the standard of every optical fiber made.
With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors chosen for their durability and precision, ensuring long-term reliability.
The steel wire reinforcement and advanced Fiber cable sheathing line handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.
Integration with MES and ERP Systems
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Feature | Upside |
|---|---|
| FiberCAN PLC Setup | Precise adjustments and real-time monitoring |
| 35KW/h Power Consumption | Cost-effective power usage |
| 9m Cable Accumulator | Seamless operation |
| OMRON-based Control Units | Durability and precision |
| ERP Connectivity | Instantaneous monitoring |
Applications of FTTH Cable Production Line
Advanced production setups are transforming the way we create reliable fiber optic solutions. They cater to a broad range of industrial demands, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.
Manufacturing Home Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- FRP and small steel wire pay-off for added reinforcement
- Movable mold assistance to swiftly alter configurations
- Suitability for indoor and outdoor use
Fabricating Compact Buffered and Free Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Adaptability is a defining feature of our production line. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Regardless of the cable’s intended environment, our system produces stable, high-quality results. Such flexibility permits meeting particular demands while maintaining superior output.
Key Gains from Our FTTH Production Line
Investing in advanced manufacturing systems offers considerable gains to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
Our system ensures fiber ribbone line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Consistent and Uniform Cable Finishing
Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Feature | Value Proposition |
|---|---|
| High-Speed Production | Superior output rate |
| 35KW/h Energy Consumption | Reduced operational expenses |
| ≤0.02dB/km Loss | Enhanced signal quality |
| Ergonomic Design Height | User-friendly setup |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.